ROBUST TECHNOLOGY

PERFECT PRECISION

HIGH DYNAMICS

OPTIMAL SOLUTIONS FOR MACHINE Design REQUIREMENTS

The application experts at Rollon are familiar with the requirements of machine and plant construction and design every linear application for your industrial machines to the exact specifications. For economical and functional linear technology systems Rollon has comprehensive modular systems with diverse telescopic rails, linear guide rails, linear axis, linear systems and accessories. Rollon modifies all components for individual requirements as necessary, or develops entirely new custom solutions.

System solutions for industrial machines

With the Actuator System Line Rollon offers a modular linear technology system that provides new solutions for handling, transport and feeder systems in packaging, logistics and machine construction.

Pick and place applications

For multi-axis systems, equipping several machining stations in a pick and place application, the Y axis can be implemented by means of a rack-and-pinion drive system, on which several independent Z axis units can travel. The load-carrying capacity can be adjusted by use of linear ball bearing guides or roller systems depending on the load, dynamics and environmental parameters.

Diverse feeder systems

Telescopic feeder systems with a synchronised belt system have compact dimensions and execute very effective linear movements. If wall-mounted, they facilitate automated loading of processing and production machines. Mounted horizontally, they are used primarily for loading presses. In vertical systems, a special compact feeder system saves space when retracted.

SYSTEM SOLUTIONS FOR LINEAR MOVEMENTS IN INDUSTRIAL MACHINES

We offer not only a variety of versions and types of linear guide rails, telescopic rails and linear axes – we also offer diversity in creating the optimal system solutions for your industrial machines. Wherever linear movement is necessary in production systems, Rollon is your ideal engineering, supply and service partner. Our application experts make many things possible and the fields of application for our products is virtually unlimited.

  • Automated machine doors
  • Workpiece loading and unloading systems
  • Seventh axis for robots
  • Pull-out drawers
  • Door openings for machine tools
  • Automatic tool changers
  • Movable operating elements
  • X, Y, Z axis systems
  • Movable machine extensions and functional groups
  • Cartesian robots
  • Transfer presses
  • Pick and place systems
  • Painting, cutting and plotting systems
  • Gantry drives

FAST LINEAR MOVEMENTS

The execution of linear movements in industrial machines requires a combination of high dynamics and mechanical robustness. The modular system Speedy Rail, for custom configurable profile guide rails, combines these two characteristics and is ideal for applications such as welding or sheet cutting systems, presses and stamping machines, as well as other machines used in humid, dirty, abrasive and corrosive environments. The high-quality surface finishes of the profiles are even resistant to welding spatter. In combination with the compatible drive units, the Speedy Rail is the perfect linear axis for use in machine and plant construction.

The Rollon Speedy Rail in a nutshell

  • Lightweight aluminium construction
  • High load-bearing capacities (gantry constructions up to 3,000 kg)
  • Aluminium profile with hardened, anodised surface
  • Resistant to welding spatter
  • Standard lengths of up to 7,500 mm in one piece
  • Speeds of up to 15 m/s
  • Accelerations of up to 10 m/s2
  • Dust-proof, lubricant-free and quiet
  • Sliders with plastic-coated steel rollers

The seventh axis for robots

The concept of the seventh axis increases a robot’s range of motion. In this concept, the entire robot moves on a linear axis near the floor. The use of a seventh axis is effective, for example, if the robot has to perform tasks at different locations for better utilisation of capacities. The robot can move on a linear axis parallel to a production line in order to perform robotics operations without stopping the line.

The Seventh Axis product family from the Actuator System Line from Rollon is a shuttle system for moving robots over long distances with high dynamics. Available in seven different sizes, the system is designed for easy integration in the system and for moving robots with a weight of up to 2,000 kg. The modular system includes all necessary components as well as extensive accessories and is suitable for wall mounting, floor mounting and ceiling installation.

Applications for the seventh axis system:

  • Palletizing
  • Operation of machine tools
  • Bending sheet metal
  • Welding
  • Painting
  • Adhesion
  • Feeder systems

ROLLON HIGHLIGHTS IN MACHINE CONSTRUCTION

LINEAR GUIDE RAILS AND TELESCOPIC RAILS

LIGHT RAIL

LIGHT RAIL

  • Lightweight full and partial extensions
  • Securing mechanism for positioning
  • Durable and low-maintenance construction
COMPACT RAIL

COMPACT RAIL

  • Self-aligning in two planes
  • Resistant to impurities
  • High travel speeds
X-RAIL

X-RAIL

  • Stainless steel linear ball bearing
  • High corrosion resistance
  • Compensates parallelism errors
EASYSLIDE

EASYSLIDE

  • Compact and durable linear ball bearing
  • Very easy to install
  • Reliable, low-friction movement
CURVILINE

CURVILINE

  • Curved guide rails for non-linear movement
  • Constant or variable radius
  • Custom solutions
MONO RAIL

MONO RAIL

  • Profile rails with maximum precision
  • High load and moment capacities
  • Uniform load-bearing capacity in all directions
TELESCOPIC RAIL

TELESCOPIC RAIL

  • High load-bearing capacity and minimal deflection
  • Impact and vibration resistant
  • Hardened raceways
HEGRA RAIL

HEGRA RAIL

  • xtreme load-bearing capacity
  • Minimal deflection due to high rigidity
  • Overextending rails up to 200 % are possible

COMPACT RAIL

In zwei Ebenen selbstausrichtend
Schmutzunempfindlich
Hohe Verfahrgeschwindigkeiten

X-RAIL

Linearrollenlager aus Edelstahl
Hohe Korrosionsbeständigkeit
Ausgleich von Parallelitätsfehlern

EASYSLIDE

Kompaktes und langlebiges Linearkugellager
Besonders einfache Montage
Zuverlässige, reibungsarme Bewegung

CURVILINE

Bogenführungen für nichtlineare Bewegung
Konstante oder variable Radien
Maßgeschneiderte Lösungen

MONO RAIL

Profilschienen mit höchster Präzision
Hohe Last- und Momentkapazitäten
Gleiche Belastbarkeit in allen Richtungen

TELESCOPIC RAIL

Hohe Belastbarkeit bei geringer Durchbiegung
Schlag- und vibrationsresistent
Gehärtete Laufbahnen

HEGRA RAIL

Extreme Tragfähigkeit
Minimale Durchbiegung dank hoher Steifigkeit
Überauszüge bis 200 % möglich

LIGHT RAIL

Voll- und Teilauszüge in Leichtbauweise
Sicherungsmechanismus zur Positionierung
Langlebig und wartungsarm

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